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[Articles Home]  [Add Article]  

Bonding Mobile Installations

Alan Applegate (K0BG) on January 22, 2006
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Bonding Mobile Installations

High frequency mobile operation can be safe and fun if you take your time to install your equipment correctly. There is more to it than meets the eye, and I’ve done my best to cover them on my web site (http://www.k0bg.com). However, for some reason far too many amateurs leave out one of the most important aspects. That aspect is known as Bonding.

\In simple terms, it is applying ground straps (left photo) to the various bolted on pieces of the vehicle to facilitate a contiguous RF ground potential between them. While most of the parts of a modern vehicle are securely fastened, and are more or less DC contiguous, they are not necessarily RF contiguous.

One very good example of this in the exhaust system. It is thermally and physically isolated from the body for obvious reasons. Typical of most of the bolted on parts of a vehicle, one end may indeed be DC grounded to the chassis, while the other end floats. This fact allows the exhaust system to act as an antenna, radiating all manner of ignition and electrical noise directly to your receiving antenna.

I’ve introduced a term here that needs further explanation. The word contiguous means sharing a common border. In this context, we want each of the bolted on pieces to act as if they were one continuous structure. This is very important for several reasons.

The most important reason should be obvious, but in case it isn’t; all manner of RFI and EMI, whether induced, radiated, coupled, or looped-in plague every single mobile operator. It makes little difference what vehicle you have, it’s size, its engine type, or construction (frame vs. unibody); they all exhibit some level of what we call noise. Adequate bonding will significantly reduce these maladies.

Bonding alone, however, will not magically fix every single vehicle-generated noise we hear in our radios. That takes a lot more work and may involve adding split beads, installing larger sized DC wiring to our transceivers, and a host of others. Again, I do my best to cover these in the various articles on my web site.

There is one thing bonding does that isn’t as evident as noise reduction, and that is its effect on antenna efficiency. It’s prudent to think of the antenna and the vehicle as a system. It’s analogous to a base station vertical and the ground plane under it, if any. The more radials we install (to a point) under a base vertical, the better it works. With respect to a vehicle vertical, the more bonding we do, the better it works.

Lets look at this another way. The body of any vehicle is a very poor ground plane. In fact, most of the effect is caused by the capacitive coupling between the various parts of the vehicle and the physical ground under the vehicle. The physical ground I’m referring to may be a driveway, roadway, dirt, gravel, or any other drivable surface. A surface, incidentally, we have no control over. Just like a base vertical with an inadequate number of radials, any vehicle has a lot of ground loss.

There are a number of technical publications which list the ground losses exhibited by vehicles. Apparently they all quote the same source as they are always listed as being between 10 ohms on 80 meters, to about 2 ohms on 10 meters. In reality, the figures are closer to 20 ohms to about 5 ohms, but may be more if there is excessive coupling between the vehicle’s body and the antenna (example: antenna too close to the body like it would be when mounted on the back bumper of a van).

I don’t want to offend the purists, so let me add this. Ground loss in this context is not just that induced between the body and the physical ground under it. I’m including coupling and stray losses because no matter what causes the loss, it reduces overall efficiency when the vehicle and the antenna are correctly viewed as a system.

My example about an antenna mounted on the back of a van points out one very important point; mounting position and/or height are not always ideal as often dictated by circumstances. Remotely tuned antennas are a good example, as their weight makes it very difficult to body mount them. In other words, we have to play the hand were dealt, and it isn’t always aces.

The only way we can ante up the best signal, is to do as much bonding as we can, and avoid poor mounting techniques. One poor mounting technique which comes to mind is installing the antenna atop a long stalk, and then using all manner of ground straps down to the frame. While this may DC ground the antenna base, it is not a substitute for an adequate ground plane, any more than a ground rod is adequate for a base vertical.

This article isn’t about proper mounting, per se, albeit an important attribute to efficiency. It is meant to point out how important bonding is to increasing efficiency and reducing noise.

Here is a little experiment you can try. You’ll need an MFJ 259B or similar antenna analyzer (owning one nowadays is as important as owning a good wattmeter and dummy load). Mount your antenna first, and then measure its input impedance on each of your favorite frequencies. Complete your bonding and measure it again. You’ll notice the resonant frequency has lowered slightly, and the input impedance has dropped. Depending on how good an antenna you have, it is not uncommon to see a 25 percent drop in impedance. This occurs because the net ground losses decrease.

Allow me to change tracks here for a moment. I don’t wish to get into a long-winded, technical discussion about mobile antenna input impedances, and what they consist of. If you really want to know about vertical antennas in general, http://www.cebik.com is a good site to peruse. A little closer to home, http://www.w8ji.com has several very good articles specifically about mobile antennas, and what makes them tick.

Both of the aforementioned sites contain antenna modeling data, which brings up another important point. Modeling a mobile antenna installation with EZNEC, or similar program, is an extremely complex operation which requires field measurements to correct for preprogrammed assumptions with respect to ground losses within the vehicle’s structure, and the vehicle’s capacitive coupling to the ground surface under it. Move the vehicle to another spot 25 feet away, and all of the parameters change.

There is one aspect of mobile operation a modeling program will help you understand, and that is what importance coil Q factors play when the ground losses are high. One of Tom Rauch’s, W8JI, articles addresses this very issue.

If you know how to use an antenna modeling program like EZNEC, here’s a little game you can play. Design yourself two 10 foot long, 80 meter, center loaded, mobile antennas. One with a coil Q of 50, the other one with a coil Q of 300. Now compare their efficiencies when mounted over a loss-less ground plane, one with 5 ohms of loss, and one with 20 ohms of loss. This little operation will exemplify why low loss mounting techniques, and proper bonding are so important.

The aforementioned exercise will also illustrate, albeit more subtly, why spending big bucks on a high Q antenna is a waste of resources if you’re unwilling to improve the ground plane under it, be that by proper bonding, or an adequate numbers of radials as the case may be.

While a cheap, short, low Q (inefficient), and poorly mounted HF mobile antenna will garner contacts with or without any bonding, playing Army and being all you can be takes more time and effort.

Alan Applegate, K0BG

PS: My thanks to L. B. and Tom for their comments.

Addendum

\One question which will undoubtedly arise from this article is what is the correct number bonding straps required? While the optimum number of radials for a base vertical is about 100 or so, the optimum number of bonding straps depends on the vehicle. While body on frame construction requires more than unibody construction, to suggest a specific number is a case of presumption as there are just too many variables.

The following suggestions are not necessarily in order of importance, nor are they the limit with respect to the total number. Just consider them a starting point: Exhaust system, at every joint and hanger; hood across both hinges, trunk across both hinges; doors; tail gate, lift gates etc., across each hinge; bumper backing plates; engine, 2 or more (in addition to the factory installed ones); transmission, 2 or more; pickup beds, 1 on each corner; body on frame construction requires 1 across every rubber isolation point; radiator; and no doubt a few dozen more.

Another question sure to crop up is; what constitutes a correctly mounted HF mobile antenna when efficiency is the first priority? The answer to this question is easily deduced if you use a base station vertical as an example. You wouldn't mount your base vertical 6 inches away from your metal storage shed atop of 3 foot ground rod unless you're totally oblivious. Then why would you mount your HF mobile antenna in a similar fashion?

The real answer is a little more complex than the aforementioned would imply. Height restrictions (both real and legislated), the type and weight of the antenna, its over all length, and your view toward drilling holes in the body of your vehicle are all considerations. I drill lots of holes, as the left photo illustrates (there are close up views on my web site, and on HiQ's web site). In any case, keep these ideals in mind: Place the antenna as high as local conditions and length allow; with as little of the mast and coil (especially the coil) shadowed by the vehicle's sheet metal as possible; preferably body mounted (requires drilling holes) rather than using frame extensions or trailer hitch type mounts; and with safety the top priority. The latter negates the use of any temporary mounting arrangement, especially a mag mount!

Member Comments:
This article has expired. No more comments may be added.
 
Bonding Mobile Installations  
by WA6CDE on January 22, 2006 Mail this to a friend!
Great article Alan...

One question come to mind... Ground LOOPS... any comments on how to take care of them when you go putting all this into the vehicle?

On your web page you also show a shunt going to ground from the antenna to dispurse the static... what about the car frame? I assume you also run a grounding strap when the vehicle stops. But, what about body to frame connections. Here we have found lots of variances from SUV/PU/cars.. where should it be attached.. so as not to have any ground loops... and heaven forbid the dreaded 50 ft. motorhome with its fiberglass and metal rails.... a nightmare in the making... grin

doing the test with the 259... one needs to consider the driveway and its make up... if it has wire grids in it vs the one that doesn't will it also give a different reading for resonance. Then the rains and snow comeith... and what changes do they make in the raactance with the ground??

Mounting todays big old antennas on cars that have skins (notice I didn't say body) with beer can thickness and have about as much strenght is difficult..unless you go down and attach to the frame of the vehicle. In days of old when they used to make cars out of real metal... the old ball mount was good enough... but, today... atttt wrong answer... I just saw one that went through the car wash... they gave the owner his nice clean car and then handed him his ball mount in a bag... while the hired help were playing sir lance-a-lot with the antenna section... pokeing fun at each other with it at odds end... it ripped / just (fell) off the metal body with ease ... so the manager said... His HiQ had to be broken down to get it back in the car... but, hey it was sqeaky clean... needless to say not much strength in the old bod to hold a antenna on these days... while not looking like something from NASA or outer space and goddie...

I am still working on the second trunk mounted rear battery issue also... as somehow it just doesn't seem to fly and be balanced.. but, that is another issue...
 
Bonding Mobile Installations  
by KR4WM on January 22, 2006 Mail this to a friend!
Every point in the article is well-taken, and also can be found in "45+ years of HF mobileering" by W6AAQ, Don Johnson. I'm not accusing you of plagiarism, but it seems you've discovered on your own what was printed in Don's book over a dozen years ago. It's an excellent book on the subject, and makes for a great read. 73, -KR4WM
 
RE: Bonding Mobile Installations  
by W9PMZ on January 22, 2006 Mail this to a friend!
Nice article.

Thanks for the web site. Was source of very good information when I had a Tarheel mounted to my Explorer.

Perhaps similar information already existed, but I appreciate your site and "how to do it" expertise.

73,

Carl - W9PMZ
 
RE: Bonding Mobile Installations  
by N6AJR on January 22, 2006 Mail this to a friend!
Nice article, and a concise easy to read explanation. I use a DK-3 in the pickup ( bough from Don his self.. Great stories) and I run atas 100 and 120 on the cars.

Acouple more MUST DO bonds in my book are from the NEG side of the battery to the chassis, and I always run a strap from the transciever to ground ( a self tapping sheet metal screw into the floor close to the radio) and I run a strap from the shield side of the antenna to the sheetmetal of the body near the antenna mount ( I use a trunk lip mount diamond 400 k on the atas and run the strap to the under side of the lip in the trunk,) and of course the DK 3 won't work with out a good ground.

Keep up the good work

tom N6AJR

( I still haven't found a way to put a Fan Dipole on the car :)
 
Bonding Mobile Installations  
by N2VPC on January 22, 2006 Mail this to a friend!
Yep, sure does help in a mobile install. A handfull of tek screws, some ring terminals and some tinned copper braid from some scrap RG-8/U (or RG-236, LMR-400, etc.)can make all the difference in the world!

If you buy a Ford Crown Victoria P71 (police) with "radio suppression", many of the straps are already in place including the exhaust system.
 
A Quick Tale  
by HA5RXZ on January 23, 2006 Mail this to a friend!
A number of years ago I operated 2M FM Mobile from my parents car, my Father drove whilst I operated an IC-240 from the back seat. Each time my Father operated the turn signals whilst I was transmitting they flashed at twice the normal rate. I thought it was amusing at the time but my Father was not so happy.

The rear turn indicators were on the trunk lid. Bonding the lid to the car bodywork cured the problem.

This problem was only with 10 watts FM so if you operate 100 watts the problems could be a lot worse. We need to remember that interference operates both ways and without correct bonding the transmitter could interfere with the car electronics.

HA5RXZ
 
Bonding Mobile Installations  
by KI6LO on January 23, 2006 Mail this to a friend!
Alan,

Great information as always. When I talk about my mobile setup (DK-3 'big stick' and FT-100D), I always tell them to visit your website before doing anything metal work. I agree with the one posting that says some of this info is in Don Johnson's "40 years.." compendium book, but then the information isn't 'owned' by anybody so there should be alot of overlap between sources.

I have bonded all the body surfaces and it DOES make a tremendous difference. I haven't tried the exhaust system so I will have to read up on that aspect. So far the new larger DK-3 is night and day WRT the ATAS-100 I was using. Even working DX stations now in the mobile. Before I wasn't even hearing them.

Keep up the great informative postings,

Gene KI6LO
www.radioroom.org
 
RE: Bonding Mobile Installations  
by AC2RC on January 23, 2006 Mail this to a friend!
Bonding directly to the exhaust pipe of my F150 didn't seem to be a good idea since the pipe constantly heats and cools with potential loosening and corrosion . Instead I connected to the hangers on the pipe which are 1/2" dia stainless rods welded to the pipe .I used small hose clamps to fasten the 3/4" braid to the rods ,cleaning them first and applying antioxydent goop....Alan can you give me an idea of the life of connections , assuming good metal to metal contact with antioxydent goop ?
 
RE: Bonding Mobile Installations  
by AD5TD on January 23, 2006 Mail this to a friend!
<<Another question sure to crop up is; what constitutes a correctly mounted HF mobile antenna when efficiency is the first priority?>>

In my first mobile install, I did everything you said not to. It didn't work very well. I had an ATAS-120 on a 2.5' stalk attached to the rear bumper bolts on a 2002 Exploder. Never got 6M to work. Broke down and drilled a hole in the roof. I had no problems after that.

I then sold the 120 and bought a HS 1800 pro with the 1 1/4" receiver mount. VERY easy to install. However, I don't think the signal was ANY better than the ATAS on the roof! Then went to one of "Larry's Antennas" KJ7U. With a mount right by the right side bumper. This was a slick mount, clean, and good looking. However, I still think the ATAS was just as good.

My new car, a 2004 Grand Prix with an ATAS-120 on the trunk gets as good of reports as any rig I have had. What you say about getting the antenna away from the "slab sided" cars really works. With my antenna on the trunk, away from the sides of the car, I get very good reports and have yet to not get through when I needed to.

Thanks for a VERY good website.

AD5TD

 
RE: Bonding Mobile Installations  
by KC8VWM on January 23, 2006 Mail this to a friend!
Thanks for the informative information. I also enjoyed reading you comments about safe mobile operations on page 24 in Feb. QST.

All very sound advice when installing a mobile. Your website is a service to the ham community.

73 Charles - KC8VWM
 
Thanks and an answer  
by K0BG on January 24, 2006 Mail this to a friend!
Thanks for all of the kind comments.

To Robert, AC2RC; I have grounded exhaust pipes just as you described above and never had a problem. As I state on my web site, I haven't had a problem with the hose clamps either. The most important part is to have a clean surface. I use my Dremel tool for for that. I don't use NoOx or OxGard on the exhaust pipe for obvious reasons. I have found that if you tighten down hose clamps on top of a lug with a built in star washer, they will not come loose. As least I've never had one fail.

One thing I should have mentioned in the article it rechecking your connections a couple of times a year. My local dealer is a little squeamish about me being under the car during an oil change, so I ask the mechanic to check the clamps. You'd be surprised how far a box of donuts will go!

Alan, KØBG
www.k0bg.com
 
RE: Thanks and an answer  
by KS4L on January 26, 2006 Mail this to a friend!
Thanks to Alan for his help getting my IC-706MKIIG, SG-237 and 8' whip working HF on my Honda CR-V. A few years ago, I tried the 706 in the same vehicle with ham-stick type antennas with a ground to the frame at the antenna and a ground at the 706. This new installation, using Alan's website as my guide, along with some direct coaching from him by e-mail, and this setup is at least 100% better! Took some doing to get used to the idea of drilling holes in my Honda, and it was several hours of work, but it really paid off!

73,
Randy, KS4L
 
Bonding Mobile Installations  
by N4KRA on February 7, 2006 Mail this to a friend!
I might also add, that it helps to not only use the screw that you attach the bonding wire with to get your bond, but to remove any paint, contaminates, etc. from the terminal contact points. I had great success with the grounding on my 2000 F250 this way. with multiple grounds everywhere.
I used a bonding brush made for this purpose. You buy it with the pilot diameter of your drilled hole. The brush then cleans away the paint, etc. I then smeared the area with No-Ox, Penetrox, or what ever you have and installed the bonding wire with screws if I could not get to the back side or with a screw and nut if I could. Being in Aviation I use the brushes a lot.
Several aviation tool dealers sell them. I use the outfit www.yardstore.com and then click on sanders and accessories. They have two types. One is a bonded adhesive with abrasive materials in it. The other is a wire brush type that is what I use. They come with different dia. pilots.
I am still working to improve the grounds. The road salts in the north are a pain to good contacts.

Improve your ground points. Do it right.
The comments I get from various net controls prove what I say and did. So can you..
 
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