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Author Topic: Al-811 adding a forth tube  (Read 19617 times)

KM1H

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RE: Al-811 adding a forth tube
« Reply #15 on: January 25, 2017, 04:37:05 PM »

Quote
Quote from: KM1H on Today at 06:08:32 PM
1. 500V Snap In caps are readily available and far cheaper than the ancient and obsolete type Ameritron has used since the 80's.

Not that I have seen. When I have shopped for replacement 500v caps for my Dentron Clipperton QRO (it came with them) They cost a lot more than 450 volt versions

The QRO came with FP style caps which have been out of volume production for several decades so replacements from speciality places is expensive.
OTOH a replacement drop in PS board with all modern parts is less than the cost of 6 new 500V FP's.

Ive used those boards for all my L and QRO repairs for many years.



Quote
Quote from: KM1H on Today at 06:08:32 PM
2. Ameritron uses the same identical cap in strings of 4 to 8 without needing a higher value.

And what is the surprise? Its cheaper for Ameritron to use same part and less capacitance when more are in series.

Youre not making much sense here. The real reason is buying one value cap for the complete line is cheaper AND provides more than adequate filtering since even 8 caps is a 34 uF total (rounded off). [/quote]



Quote
Quote from: KM1H on Today at 06:08:32 PM
5. Read a power supply book to understand what is really needed. Many uninformed hams think more C is always better and since cost has dropped dramatically over the years the manufacturers oblige rather than fight a losing battle with mostly non technical hams these days.

It is a very arguable subject with no simple answer. (just like the size/value of bleeder resistors too) Less capacitance is not wise and higher capacitance tends to provide a higher average voltage when modulating. BTW when most amps were built many years ago it was costly and took a lot of space to provide a lot of capacitance for corners were cut. Different game today.


There is no argument from anyone who understands the subject.

Over capacitance can substitute sometimes for an inadequate transformer but that also increases its PEP rated current limit and it runs hotter; adding speech processing adds more peak current. Going way overboard with C also will cause that transformer to fail. Even a moderate over C will take out AC power switches unless a properly designed step start is used.

A cap load of 25 uF is fine for most if not all commercial ham amps; in the 60's they used 8-10uf and no choke. For Class C AM with a BCB sound a choke input followed by 20-30uF will minimize any residual hum.

Ive yet to receive a hum report on AM from an inadequate linear amp PS and I operate far more AM than SSB.
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W1BR

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RE: Al-811 adding a forth tube
« Reply #16 on: January 25, 2017, 04:49:12 PM »

And oversized filter cap value also makes for far more spectacular collateral damage when a tube or part arcs over.

Pete
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KM1H

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RE: Al-811 adding a forth tube
« Reply #17 on: January 25, 2017, 08:25:52 PM »

Quote
And oversized filter cap value also makes for far more spectacular collateral damage when a tube or part arcs over.

Pete

Yup and the cost to repair is often just as spectacular :o

Carl
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KA9UCN

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RE: Al-811 adding a forth tube
« Reply #18 on: January 25, 2017, 10:10:35 PM »

     W8Jx seams to pick my post apart, but the facts are the facts.
 If an 811 and a 575 are kept within there operating parameters the useful life is the same. They go soft due to a loss of electron emission. I in no way said the 2 tubes are created equal in dissipation.
   In note 2, I was not misleading in any way.
Yes you can drive a 572 harder. This will stress the rest of the amp as expected. The difference in an amp designed for an 811 verses a 572 is primarily plate voltage. I had stated a 3 tube 811 is only  a reasonable >500 watt amp with  400 to 450 watt much more realistic.                           
    In note 3 I said a 572 was no more or less dependable.
 “Not true” I beg to differ. Again I said running in a conservative manor in SSB. This statement is true and as long as the tubes are ran within manufacturers specification the tube life will be approximately the same.
As for 572s being more strain on an amplifier. I should have qualified this statement by saying the 572 can be driven harder causing more strain and yes 3,572 can be driven hard causing more strain than 4, 811 in either case this will cause a greater B+ drop causing problems not only mechanical but in a much more distorted output. But then again that is a case of abusing the amplifier.
    As for holding its value. Just look at the price they are getting for a used 811, In my opinion quite high for such a marginal amp. Yes the SB200 holds its value due to quality and nostalgia. I did not say sell it and find something like a SB200.
To trade a modern 3, 811 designed for 811 for an amp designed for 2, 572 is a marginal improvement. I mentioned replacement with a sb220 or similar.
This is a considerable different amp with 2, 3-500z.

    In my early days as a ham and when tubes were a lot cheaper. I built several 811/ 572 amps with tube counts ranging from 1 to 6 tubes. I also set up a test stand just to play with the 811/572 tube as several were damaged over the years. In all test the 811/572 could take a lot of abuse but this is not about how to melt a tube is it? Just a side note. I recently donated a 2, 811 tube amp that I built in the early 80s. It was only used at or just over 200 watt and still had one original US made 811 and 1 Russian 811.

    I stand by all my earlier statements as to the dependability of the 811 verses the 572. The 3 or 4 tube Ameritron 811/572 foundation is designed for the most bang for the buck. Not for longevity. They sell well for this reason. Most who start with a beginner amp such as an Ameritron 811 will eventually go with a better amp or due without an amp all together.
The RF deck nor the power supply will take a lot of abuse.

    John while I have a great respect for you, your electronic and technical skills. I must disagree on your evaluation of this amp and the choice of tubes. Replace 811s with 572s and raise the plate voltage in an amplifier that can handle the strain. Use it as such and enjoy it. Do that in am Ameritron 811and be prepared to spend some money. If anyone has done this. I am interested in a Ametitron burn out. To use the case and meters on another project.

   This is not to say that it would not improve the dependability of this amplifier to change to 3,  572s. It will help with operator error in tuning and help with a bit more duty cycle as far as plate dissipation. It will not  produce more wattage out for the same drive as with 811s. It will give the impression as putting out more because the average amateur will see the 572s with no appreciable plate color and drive the amp harder.   
Joe KA9UCN
« Last Edit: January 25, 2017, 10:18:08 PM by KA9UCN »
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W8JX

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RE: Al-811 adding a forth tube
« Reply #19 on: January 26, 2017, 04:22:51 AM »

    W8Jx seams to pick my post apart, but the facts are the facts.
 If an 811 and a 575 are kept within there operating parameters the useful life is the same. They go soft due to a loss of electron emission. I in no way said the 2 tubes are created equal in dissipation.

The flaw here is that in typical usage in a AL 811 the proper operating parameter on a 811 is exceeded a good bit so all bets are off on same life of tube. very few if any 811's live long enough to get to end of emissions life.

  In note 2, I was not misleading in any way.
Yes you can drive a 572 harder. This will stress the rest of the amp as expected. The difference in an amp designed for an 811 verses a 572 is primarily plate voltage. I had stated a 3 tube 811 is only  a reasonable >500 watt amp with  400 to 450 watt much more realistic.

No argument there but few do this and follow Ameritrons ratings and put pedal to the metal. By far there is more complaints of AL 811 amp problems and tube failures than all other amps rolled up.

                           
    In note 3 I said a 572 was no more or less dependable.
 “Not true” I beg to differ. Again I said running in a conservative manor in SSB. This statement is true and as long as the tubes are ran within manufacturers specification the tube life will be approximately the same. As for 572s being more strain on an amplifier. I should have qualified this statement by saying the 572 can be driven harder causing more strain and yes 3,572 can be driven hard causing more strain than 4, 811 in either case this will cause a greater B+ drop causing problems not only mechanical but in a much more distorted output. But then again that is a case of abusing the amplifier.

By design the tubes in a AL 811 are not running in the "zone" unless you greatly reduce power but even then you can still easily greatly exceed tubes rating during a tuneup especially with many modern hams that have little understanding of how to tune and use a amp. A proper amp does not have tubes that are so easily damaged from plate current. As far as straining power supply you can run three 572's at same level as 4 811's and with far much less stress on 572's. If you run 4ea 811's at 700ma too you will greatly exceed tubes rating and shorten life. With 3ea 572's they are just getting warmed up. As far as abusing a amp, by design a AL811 as rated by Ameritron, you are abusing the 811 tubes in amp if you follow their guide lines. Swap to 572's you will have a hard time hurting tubes. 

   As for holding its value. Just look at the price they are getting for a used 811, In my opinion quite high for such a marginal amp. Yes the SB200 holds its value due to quality and nostalgia. I did not say sell it and find something like a SB200.To trade a modern 3, 811 designed for 811 for an amp designed for 2, 572 is a marginal improvement. I mentioned replacement with a sb220 or similar.This is a considerable different amp with 2, 3-500z.

Lets see a AL811 "rated" at 600 watts with 135 watts total "continuous" rated dissipation and a 1600 volt power supply vs a SB 200 with 320 watts continuous dissipation and a 2400 volt power supply is a marginal upgrade? Get real.   

   In my early days as a ham and when tubes were a lot cheaper. I built several 811/ 572 amps with tube counts ranging from 1 to 6 tubes. I also set up a test stand just to play with the 811/572 tube as several were damaged over the years. In all test the 811/572 could take a lot of abuse but this is not about how to melt a tube is it? Just a side note. I recently donated a 2, 811 tube amp that I built in the early 80s. It was only used at or just over 200 watt and still had one original US made 811 and 1 Russian 811.

Once again you are depending on tube being run within design ratings which a AL811 does not at factory ratings.

   I stand by all my earlier statements as to the dependability of the 811 verses the 572. The 3 or 4 tube Ameritron 811/572 foundation is designed for the most bang for the buck. Not for longevity. They sell well for this reason. Most who start with a beginner amp such as an Ameritron 811 will eventually go with a better amp or due without an amp all together.The RF deck nor the power supply will take a lot of abuse.

AL811 amps provide the least bang for buck because they experience the highest failure rate of any amp of tubes in them  which raises true price of amp a good bit. It is best to avoid AL811 completely and buy a real amp.

   John while I have a great respect for you, your electronic and technical skills. I must disagree on your evaluation of this amp and the choice of tubes. Replace 811s with 572s and raise the plate voltage in an amplifier that can handle the strain. Use it as such and enjoy it. Do that in am Ameritron 811and be prepared to spend some money. If anyone has done this. I am interested in a Ametitron burn out. To use the case and meters on another project.

You could install a higher voltage power supply you could make a nice solid 800 watt amp with 3ea 572's and need less plate current and less drive to get there too. At no time did I suggest turning it into a kilowatt+ box.

  This is not to say that it would not improve the dependability of this amplifier to change to 3,  572s. It will help with operator error in tuning and help with a bit more duty cycle as far as plate dissipation. It will not  produce more wattage out for the same drive as with 811s. It will give the impression as putting out more because the average amateur will see the 572s with no appreciable plate color and drive the amp harder.   

A bit more duty cycle? With proper cooling the power supply is limit of duty cycle not the 3ea 572's in a AL811. Also, you keep detouring that a AL811 needs same drive for same power with 572's but you skip that if you follow Ameritrons rating using 811's you better have a drawer full of spare tubes. With a good trio of 572's you need no spares. In 25 years of using amps with 572's I have never had one fail on me. Tubes in my Dentron are dated 1985 and still going strong.   
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VE3TMT

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RE: Al-811 adding a forth tube
« Reply #20 on: January 26, 2017, 04:52:07 AM »


Simply not true. There are some 572's out there 40 years old still working.

My FL-2100B is just over 40 years old, still using the original Cetron 572B's and still producing about 550W out.
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WB2WIK

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RE: Al-811 adding a forth tube
« Reply #21 on: January 26, 2017, 06:04:56 AM »

I agree with the suggestion to stick with three tubes but swap them out for 572Bs.   

They are far more robust and rated for higher anode voltage, will handle higher current (not that any more is really available in the AL-811), have a heavier anode structure and may even be made with better glass, especially the newest crop from RF Parts which were in development in China for a couple of years before they finally released the new design (which allegedly is based on the old Cetron design, which was excellent).

Although the power supply in the AL-811 is certainly limited and 4 tubes really produces no more reliable power than 3 tubes (maybe a bit more pulse power), the 572B is so vastly better that if not for the difference in cost back when it was designed -- decades ago -- I'm sure they would have used 572Bs right from the start.   The design objective, stated repeatedly by the designer, was "as low cost as possible" without it being a paperweight.    They achieved this pretty well and sold a lot of them.

The filter cap issue is known and if there's room to add one more in series, along with another equalizing resistor across it, I'd try to do that.   The current is limited by the transformer and the resulting ripple from reduced filtering probably isn't noticeable but can be checked on a scope with a CW carrier.
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W8JX

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RE: Al-811 adding a forth tube
« Reply #22 on: January 26, 2017, 06:20:00 AM »

Although the power supply in the AL-811 is certainly limited and 4 tubes really produces no more reliable power than 3 tubes (maybe a bit more pulse power), the 572B is so vastly better that if not for the difference in cost back when it was designed -- decades ago -- I'm sure they would have used 572Bs right from the start.   The design objective, stated repeatedly by the designer, was "as low cost as possible" without it being a paperweight.    They achieved this pretty well and sold a lot of them.

Ameritron would of done far better to have made a modern day SB200 clone using two 572's and at least 2200 volts. It might or cost a few bucks more but would of been far more reliable tube wise and would of likely enjoyed a better reputation too. The AL811 was designed and built as cheaply and profitable as possible.
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G3RZP

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RE: Al-811 adding a forth tube
« Reply #23 on: January 26, 2017, 10:07:58 AM »

When did the AL811 come out? Were reliable 572Bs available at that time?
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W8JX

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RE: Al-811 adding a forth tube
« Reply #24 on: January 26, 2017, 10:17:05 AM »

When did the AL811 come out? Were reliable 572Bs available at that time?

Very good question. I think early to mid 90's. The H version came a little later. Back then there was a lot of cheap surplus 811 tubes and while not as plentiful there was no shortage of 572's then. China started making them about same time frame. 
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K6AER

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RE: Al-811 adding a forth tube
« Reply #25 on: January 26, 2017, 10:28:48 AM »

Someone had mentioned the tuning points changing with the replacement of the tubes. This is not true if the amplifier is operated at the same power levels. The tube impedance is determined by voltage and current at the input of the tuning network. If you draw more current with the same operational voltage the tubes impedance is lowered. This changes the tune and load points for the matching network to load into 50 ohms. The registered band marks on tune and load controls are set with the design tubes operating in the normal range. For this reason we have label makers. Most modern amplifiers just have numbers on the tune and load controls.

I would just replace the tubes with 572B's and get on the air.
« Last Edit: January 26, 2017, 10:38:29 AM by K6AER »
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KA9UCN

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RE: Al-811 adding a forth tube
« Reply #26 on: January 26, 2017, 12:44:51 PM »

     W8JX We will have to agree to disagree on this one. The Ameritron 811 is a very small amplifier with very limited capabilities. I have continuously said Ameritron has greatly overrated this amp both in the tube choice and components used. It is not a bad amp just a baby that should not be used in any high duty cycle and not over 450 watt in any mode. It has the capabilities of lasting a long time or can be destroyed in 60 seconds. As can most amps if abused. It is a great generalization when you mention today’s operator and typical use. I hope that most who use an Ameritron 811 do not follow Ameritron advertising hype. Unfortunately I must admit on this you are probably correct and a lot of 811 as with the amps will see a premature death. I in no way implied that with or without a tube swap you thought the Al811 a KW+ amplifier. You know as well as I it is not.

    With your background and experience I will make the assumption that you have had your share of amplifiers cross your bench. As have I. When you open the AL811 it is not very inspiring in build quality or design. Why run it like it was? I cant think of a single major part or assembly in an 811 that is overrated. To change to a heavier tube will only improve dependability. It will not correct a under built design.
 
    Your points are well taken. If a person wants to run an Ameritron 811 to Ameritron specifications. They would be well advised to change the tubes to 572s. All the while keeping a well stocked parts bin along with a open spot on the work bench for the other components destine to fail. Or run it conservatively within the tube manufactures specifications and have a baby amp for a long time.
   
   For semantics sake. My opinion is anything >50% increase is marginal and if that causes excess strain, ill advised. Ameritron has a Al811 listed for $849. For that price a person can find a SB220 in good working order, eliminating the question of dependability. A used AL8ll can usually be found for about ½ that of new so if you are replacing good 811 tubes with new RF parts 572s at $80 each you have an amp that has a used value $400-$500 and new tubescost of $240. This puts you in the $650 to $750 +/-. This also puts you in the  range of a good solid used 1 or 2 tube 3-500z amplifier. You get what you pay for

   Joe KA9UCN
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W8JX

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RE: Al-811 adding a forth tube
« Reply #27 on: January 26, 2017, 01:09:18 PM »

 
   For semantics sake. My opinion is anything >50% increase is marginal and if that causes excess strain, ill advised. Ameritron has a Al811 listed for $849. For that price a person can find a SB220 in good working order, eliminating the question of dependability. A used AL8ll can usually be found for about ½ that of new so if you are replacing good 811 tubes with new RF parts 572s at $80 each you have an amp that has a used value $400-$500 and new tubescost of $240. This puts you in the $650 to $750 +/-. This also puts you in the  range of a good solid used 1 or 2 tube 3-500z amplifier. You get what you pay for


While I like the SB200 I have never been a very big fan of 220. The main reason is while it is pretty bullet proof, it requires a lot of drive because HV is not very high. I am not crazy about amps than need 100 watts drive I guess.  If you can indeed find on in that price range it may need work or need a new valve(s) as one in good order will usually bring more.  If you got a used AL811 with bad or weak tubes you are going to need new tubes anyway and with 572's it should last a very long time. BTW a good 3-500z cost about same as three 572's so no money saved there.   
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G3RZP

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RE: Al-811 adding a forth tube
« Reply #28 on: January 26, 2017, 03:15:42 PM »

I doubt the AL811 is as overrated (not, you understand, that I'm saying it isn't) as the Yaesu/Sommerkamp FL1000. Four 6JS6 rated at 1 kW PEP input........a tiny little fan and enough spread on 6JS6s that one or two could be doing all the work. In about the same size box, the KW1000 used two 572Bs for the same power input, and came out about the same time and pretty well the same price in the UK....
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VK3BL

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RE: Al-811 adding a forth tube
« Reply #29 on: January 26, 2017, 05:08:48 PM »

It looks like somebody tried it:
https://www.youtube.com/watch?v=04G0-BMUYcM

Note the placement of the 4th tube due to the smaller chassis.
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J.D. Mitchell BA  - VK3BL / XU7AGA - https://www.youtube.com/ratemyradio - Honesty & Integrity
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