Ever worked on a henry 2K4-A ? It's the most convoluted dog's breakfast ever designed, bar none. Helping a buddy who's working on one right now for an old timer. 2 days and 16 hrs later for a rebuild...and still not done. Stupidest metering and bias scheme ever designed. 32 x components hanging off the grids alone. Cathodes of both 3-500Z's in series. "Bifilar" fil choke is next to useless, it's not even bifilar wound. W0VMC sez he's replaced at least 40 of those fil chokes.
The 3k/ 8K ultra is another dog's breakfast.
Lol.
I bowed out of that 'conversation' when I was informed he wasnt going redesign the entire amp and it's works fine for 50 years.
I politely pointed out that he rebuilt it 7 years ago and left.
--Shane
WP2ASS / ex KD6VXI
The only thing rebuilt was the new sockets, that the old fellow installed. The blower had crapped out, while he was out of the room....and solder melted the fil pins on both tubes. I think I have narrowed it down to one feedthrough cap..that has shorted. That would explain the zero bias condition, and sucking stupid amounts of idle current. When it goes into this mode, the amp can't be driven, and input swr rises to infinity. That's indictive of an open on the dc grid current path.
The entire amp is a stupid design imo. The blower was replaced with a 75 cfm dayton, with ball bearings. Runs real quiet, and he can feel the air 3' above the cabinet. Perforated top lid on RF deck. Plenty of airflow. OK, once the real top lid is installed, a 1/2" above the perforated lid, airflow is highly restricted, due to narrow slots, not enough of em etc.
Interestingly enough, it has bandswitch positions for both 75m..and also 80m. Biggest problem with that amp is you can't get at anything. The entire bias setup is installed inside an explosion proof box. No grommet used on wiring harness, where it splits like a 'Y'. Sharp edges where one leg passes through...dumb setup.