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Author Topic: #14 Thermalese® (enameled) wire  (Read 17527 times)

WV4L

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#14 Thermalese® (enameled) wire
« on: September 28, 2014, 12:36:01 PM »

I'm planning on trying to make a different shunt for my Tarheel. Alan K0GB's site suggests the use of this wire to make one.  Went to Lowe's yesterday and couldn't find any. Alan also mentions using house wire but indicates that it is harder to work with. I can probably get my hands on some house wire from scrap from a local electrician friend.  Is there any real difference between the two. If the#14 Thermalese® (enameled) wire is the better choice where else should I try to find some?


thanks & 73

WV4L
Wayne C.
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W0BTU

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RE: #14 Thermalese® (enameled) wire
« Reply #1 on: September 28, 2014, 12:48:51 PM »

Google thermaleze wire, which is the correct spelling. It's tough stuff, made by Belden.
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KH6AQ

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RE: #14 Thermalese® (enameled) wire
« Reply #2 on: September 28, 2014, 03:03:02 PM »

THHN wire will be just fine for your shunt coil. Even #18 wire from the hardware or auto store will work fine.
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K0BG

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RE: #14 Thermalese® (enameled) wire
« Reply #3 on: September 29, 2014, 07:41:58 AM »

The reason I recommend Thermalese wire, is mainly because it is hard drawn. In other words, stiff!

You can use almost any size, insulated or not. However, if you do enough of these coils, you'll find out that #12 or #14 is best.

One more thing. Amidon sells just about every size Thermalese there is, from #48 to #4. Most motor rewind shops will give you enough scrap to make several.
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AA4HA

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RE: #14 Thermalese® (enameled) wire
« Reply #4 on: October 05, 2014, 11:02:26 AM »

I happen to have a spool of #12 Thermaleze wire in front of me, great for making high power baluns. It has a pretty high temperature rating on the enamel (200 C) and has an insulation breakdown voltage just shy of 3 KV.

http://www.belden.com/techdatas/metric/8083.pdf

Even so, I dip baluns and transformer cores after I get things right. I do this to keep things mechanically stable.

Thermaleze is just the coating. The underlying wire can be soft or hard drawn. Since it is often used in motors you find quite a bit of the hard drawn wire out there.
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Ms. Tisha Hayes, AA4HA
Lookout Mountain, Alabama
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